Lens thickness measure machine-Smart Vision

High-pixel visual camera and software memory location.
Servo system is used to control the slide arm, can automatically pick-and-place lens.
Peek sucker mechanism to avoid lens injury.
Tray automatic material change and feeding system.
Use Scara robot to transfer lens.
IPC control system, integrating visual inspection and motion control.
Measure lens thickness by contacting, soft head material to avoid lens injury.

NO	Classification	Project	Specification
1	Machine format	Product	Lens about φ8mm~φ45mm
		Material supply	Tray import material, manual replace tray
		Operation height	800mm±20mm(from the ground)
		Efficiency	15.5sec/2pcs(7.8~8sec/pcs)
		Size	1850mm(L)x1810mm(W)x1700mm(H)
		Voltage	220VAC Three-phase 50/60HZ
		Pressure source	Above 6kg/cm^2，Dry and freezing needed
		Control system	IPC ,Windows7
2	Scara Robot	Mechanism Accuracy	Accuracy of repeated positioning ±0.01mm
3	Middle plate magazine lift	Drive	Screw spurred by servo motor
3	Middle plate magazine lift	Mechanism Accuracy	Accuracy of repeated positioning ±0.02mm
4	Wooden plate magazine lift	Drive	Screw spurred by servo motor
4	Wooden plate magazine lift	Mechanism Accuracy	Accuracy of repeated positioning ±0.02mm
5	Middle plate Tray import, export mechanism	Drive	Screw spurred by servo motor
5	Middle plate Tray import, export mechanism	Mechanism Accuracy	Accuracy of repeated positioning ±0.02mm
6	Wooden plate Tray import, export mechanism	Drive	Screw spurred by servo motor
6	Wooden plate Tray import, export mechanism	Mechanism Accuracy	Accuracy of repeated positioning ±0.02mm
7	Lens reclaim mechanism	Mechanism characteristic	Sucker (use peek as material)
7	Lens reclaim mechanism	Drive	Drove by cylinder
8	X-Axis transfer	Drive	Drove by servo motor
8	X-Axis transfer	Mechanism Accuracy	Accuracy of repeated positioning ±0.025mm
9	Y-Axis transfer	Drive	Drove by servo motor
9	Y-Axis transfer	Mechanism Accuracy	Accuracy of repeated positioning ±0.025mm
10	Lens test Z-Axis	Drive	Servo motor, Screw, Optical ruler
10	Lens test Z-Axis	Mechanism Accuracy	Accuracy of positioning ±0.001mm
11	Lens test carrier	Mechanism characteristic	Jaws mechanism
11	Lens test carrier	Drive	Drove by cylinder
12	CCD for lens center positioning	Pixel	2500k pixel
12	CCD for lens center positioning	CMOS size	1/2.5"
13	CCD for take a picture at the center of lens on Incoming tray	Pixel	2500k pixel
13		CMOS size	1/2.5"
14	Middle plate transfer conveyer	Drive	AC motor or Brushless DC motor
14	Middle plate transfer conveyer	Mechanism characteristic	Drove by conveyor
15	Wooden plate transfer conveyer	Drive	AC motor or Brushless DC motor
15	Wooden plate transfer conveyer	Mechanism characteristic	Drove by conveyor
16	Loading & unloading Tray		Provided by client
17	NG Tray		Provided by client
18	Standard accessories		Jaws or Sucker